#12689

Arcing is derived from a combination of things like questionable contacts between metal surfaces and imperfections in the metal surface like protrusions and oxidation. Destructive arcing is not uncommon in high current devices like FoFu-1. The contact problem is challenging at these high currents in the geometry the FoFu-1 operates in. The ring that “chews the sheath” concentrates current into a limited number of dense filaments. To do this it must be thin. The contact between the jagged ring and the cathode plate must be nearly perfect so the massive current can flow a negligible impedance. Arc occurs when either it is easier for current to flow in the gas or when the impedance of the contact is high leading to local heating leading to higher impedance leading to more heat until the local spot melts and you get metal plasma.

To be fair, FoFu-1 and other PF devices operate in the arc regime naturally. Ideally, the arc covers a large fraction of the anode and cathode diameters. Imperfections in this distributed arc can lead to poor performance. Various tricks are used to help the arc homogenize such as doping with a higher atomic number gas, electrode geometry and pre-ionization. There is a significant body of literature on the subject. For example, alpha radiation sources were found to be an excellent pre-ionization source leading to improved reproducibility. Lower current PF devices have demonstrated improved neutron yield when the deuterium fuel gas is doped by a few percent by mass of gasses like Ne, Ar and Kr. By altering the electrodes to converge to a point, the neutron yield and reproducibility were also improved. Erosion is a natural consequence of exposing a metal to a plasma. The rate of erosion is important. In a pure metal system without a fuel gas you can evaporate mass at the rate of 10-100 micrograms per Coulomb of charge transferred. In the case of a PF, there is a fill gas the reduces the electrode erosion but it cannot be eliminated. The rate of erosion appears to be manageable when the arc is distributed.

The difference between FoFu-1 and other PF devices is the jagged ring. It is theorized that distributing the current flow in the arc in a non-uniform way around the cathode diameter improves fusion yield. The data set that supports this theory is growing. While a non-uniform current distribution may be preferable for fusion yield, it may be unstable. Can the instability be managed? Time will tell. The severity of damage from local arcing will increase with current. Arcing is driven by current density in the system. Resistive dissipation of power increased with the square of the current. Therefore, contact resistance must be dropping significantly as current increases to avoid potential arcs. This is commonly achieved by increasing the length of contacts and compressing the interface between the two contacts to the point of deformation of the metal. It is fairly common to use a soft metal like silver or indium in the interface to minimize contact impedance. As current increases, the contact impedance must increase. In principle, a 100 kA PF device can tolerate a contact resistance of ~100X the contract resistance of a 1 MA PF. At 3 MA you require a nearly 1000X reduction in tolerable contact resistance. I believe LPP stated the need of a contact impedance of ~1 uOhm. That is challenging. To make matters worse it must be uniform. Any local high impedance spots could be a significant problem. Not any easy problem to solve moving forward.